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汽车变速箱两端面液压双头组合铣床的设计
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  • 汽车变速箱两端面液压双头组合铣床的设计
  • 汽车变速箱两端面液压双头组合铣床的设计

    Auto gearbox two end hydraulic double
    Combination of the milling machine desig

    By
    Linshengzhen



    June 2010


    摘 要

    本课题设计一台粗铣汽车变速箱两端面液压双头组合铣床,主要完成组合铣床的总体设计、主轴箱及设计及其液压部分的设计。
    根据汽车变速箱的结构特点、加工部位、尺寸精度、表面粗糙度及生产率等要求,确定该机床为双工位卧式组合机床;考虑工件尺寸精度,表面粗糙度,切屑的排除及生产率等因素,选用硬质合金套式面铣刀;根据工件的尺寸、特点及其材料选择切削用量;然后,再经过切削用量来确定组合机床的通用部件;最后进行组合机床的总体设计。由于是粗铣柴油机汽缸体两端面,则夹具的设计采用“一面两销”定位, 液压夹紧,一次装夹加工柴油机汽缸体的两个端面,保证了加工精度,提高了生产效率。
    在设计之中,尽量选用通用件,减少了制造成本,增加了经济效益。通过本次设计可以达到效果是:所设计的组合铣床和夹具能满足其工作状态的质量要求,使用时安全可靠,易于维修。

    关键词:组合铣床 汽车变速箱 铣刀 主轴箱











    Abstract

    This topic design a rough milling automobile gearbox two end milling machine, hydraulic double combination of main machine combination overall design, spindle box and design and the design of hydraulic parts.
    According to the structure characteristics of the automobile gearbox, machining parts and precision and surface roughness and productivity, determine the machine for double-position horizontal combination machine tools . Considered to the factor of the size precision, surface roughness, scrap removes and productivity and so on of the work piece, selects the Hard alloy not grind type surface milling cutter. According to work piece size, characteristic and its material choice cutting specifications; Because of the thick mill diesel engine cylinder body two sides, then the jig design use "two sells the localization at the same time", Manual clamps, an attire clamps processes the diesel engine to be mad the cylinder body two sides; according to will work receives the cutting force to calculate clamps the strength; again according to clamps the strength , choose the determination clamp the special-purpose part.
    During the design, the standard parts are selected as far as possible, to reduced the production cost, increased the economic efficiency. This design may achieve the effects as fowllows: the modular milling machine and the jig can satisfy its the quality requirement at working status,it’s safe, and easy to service.

    Keyword: the modular milling machine Auto gearbox milling cutter main spindle




    目 录

    摘 要 I
    ABSTRACT II
    1 引言 5
    2 总体方案论证 5
    2.1 被加工零件分析 5
    2.2 工艺方案的制定 5
    2.3 加工设备方案选择 6
    2.4 确定机床总体布局 6
    3 切削用量的选择及计算 8
    3.1 切削刀具的选择 8
    3.2 切削用量的选择 8
    3.3 切削力、切削转矩、切削功率的确定 9
    4 组合机床总体设计 12
    4.1 被加工零件工序图 13
    4.2 加工示意图 14
    4.3 机床联系尺寸图 15
    4.3.1 动力部件的选择 15
    4.3.2 滑台及相配底座的选择 15
    4.3.3 确定机床的装料高度H 16
    4.4 机床生产率计算卡 16
    4.4.1 理想生产率Q 16
    4.4.2 实际生产率Q1 17
    4.4.3 机床负荷率 ...
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